The concept of Lithium Battery Certification for Air Transport (Li-CAT) was based on the Compliance and Awareness Information Paper No. 6 (DGP-WG/LB/2-IP/6) issued by International Civil Aviation Organization  (ICAO) Dangerous Goods Panel Working Group on Lithium Batteries 2014. It is encouraged to establish a greater level of voluntary compliance on lithium batteries air transport. An effective means was to push compliance back down the entire supply chain towards the manufacturer. Thus establishing a trust-based certification along the lithium battery supply chain is essential.

 

Introduction

Lithium battery is an inevitable component in a wide range of consumer electronics, from mobile phones to electric vehicles. Hong Kong has long been an entrepot for trade with the Mainland and is the key conduit for international trade with China. With Guangdong being a major production base of lithium batteries, Hong Kong has to endure an enormous amount of lithium batteries export, especially by air.

With the potential of poor production quality and counterfeit issue in electronics manufacturing, this poses potential threat to aviation safety. In addition, the supply chain model, between Hong Kong and China for international export, makes the threats less identifiable by the presence of conflict of interest between supply chain entities, multi-layered consolidation, etc.

 

Current Situation under existing programmes:

Because of the huge, worldwide demands for lithium batteries, billions of them are shipped annually in air cargo on both passenger and cargo aircraft. Volumes are expected to increase substantially, with batteries becoming more compact and even higher energy density. Lithium batteries have become such a common, everyday item that they have been taken for granted by consumers. Little thoughts have given to the precautions that are essential to ensure lithium batteries aviation safety in air transport. Experience has shown that there are shippers and freight forwarders who, either deliberately or through ignorance, do not follow the requirements. Consequently, incidents involving lithium batteries on board aircraft have occurred.


 

According to the Dangerous Goods Air Transport Statistics Report 2013, the lithium batteries air transport statistics are shown below:

Airline

Total DG loadings

(Tons)

Lithium batteries loadings(Tons)

Lithium batteries Percentage

Domestics Airlines

309,843

265,370

85.65%

International Airlines

102,892

87,583

85.12%

Hong Kong, Macau, Taiwan Airlines

69,910

67,431

96.45%

 

From the statistics shown, lithium battery contributes to an exceptionally high proportion of total dangerous goods transported by air in terms of tonnage. But these figures only take into account lithium batteries that are properly declared to the operators. They cannot account for “undeclared” shipments, the exact volume of which is unknown, but from the incidents that have occurred, “undeclared” shipments are clearly widespread. Being most common dangerous goods transported, the safety and security of air transport of lithium battery have to be maintained and monitored closely and comprehensively.

Under RAR, known consignors/account consignors are recognized by freight forwarders based on their own reviews. These reviews may be subjected to bias from potential profits by the forwarders and thus may not reflect the actual standard of the shippers. This model is in a conflict of interest situation for the forwarders and the shippers.

Also, multi-layered consolidation is a very common practice in the industries in Hong Kong. This poses another potential threat to the lithium batteries shipment since misdeclaration at any part of the layer will affect the rest of the chain. The multi-layered consolidation makes the misdeclaration untraceable and undetectable.

In such situation, third-party validations should be involved to assess the standard and compliance of the shippers and forwarders in Hong Kong. By certifying qualified shippers and forwarders, a trust-based supply chain model can be established in a progressive manner. 


 

Introducing a New Regulatory Programme

Currently, lithium battery handling supply chain entities in Hong Kong are not regulated in a way commensurate with their comprehensiveness of services and level of operational risk involved. Instead of being regulated by a single comprehensive compliance, they are subject to scattered regulatory programme for various specific aspects.

With the advancement in technology and rapid changes in manufacturing process, high-risk lithium batteries once confined to high-end factories are increasingly manufactured in amateur settings. This leads to an enormous quantity of low quality lithium batteries, which poses great threat to the aviation safety once boarded on aircrafts. It can be seen that from the manufacturing to the transport of lithium battery, different entities are involved. Each entity (Manufacturer, Shipper, Forwarder, and Airline) should have their own sets of regulatory measures to ensure the aviation safety of lithium battery shipments.

There are calls to tighten up regulatory oversight through corporate governance, facilities-based and procedural-based regulations in line with international common practices. The need for such a change is made ever more urgent and necessary following aforesaid aviation incidents resulting from high-risk lithium battery shipments.

According to Compliance and Awareness Information Paper No. 6 (DGP-WG/LB/2-IP/6) issued by International Civil Aviation Organization (ICAO) Dangerous Goods Panel Working Group on Lithium Batteries 2014, it is encouraged to establish a greater level of voluntary compliance on lithium batteries air transport. An effective means was to push compliance back down the entire supply chain towards the manufacturer. Thus establishing a trust-based certification along the lithium battery supply chain is essential.

In the light of the above, there is a genuine need to introduce a robust and comprehensive regulatory programme for the supply chain. In view of the findings and recommendations of the aforementioned reviews, we consider that effort should be focused on introducing a new regulatory programme covering various stakeholders in the international lithium battery supply chain.

Download Li-CAT Leaflet Here